基于精益建造理念的钢箱提篮拱
全过程质量管控
石文洁
摘 要
随着市政桥梁的快速发展,复杂钢结构桥梁建筑越来越多,钢箱拱桥因其轻质高强、跨越力强、外观优美多样等优势,被广泛的应用于市政桥梁项目中,且其有较高的环境适应性多用于城市跨河桥。随着钢箱拱桥设计难度和跨径的不断增大,对桥梁施工质量控制提出更高的精度要求和数字化要求,其中钢结构加工制作质量是质量管控的基础,而拱肋线形控制是质量管控的重难点工作。虽然越来越多的项目依托BIM技术进行桥梁质量管控,但是还需要寻求一种更加高效、精准的管控方法实现全过程的动态管控。
鉴于精益建造理论可对施工质量进行价值提升,针对传统钢箱提篮拱质量管控存在的问题,本文将引入精益建造理念,以BIM技术、三维激光扫描技术和虚拟拼装技术为支撑,构建基于精益建造理论的钢箱提篮拱全过程管控模型,形成一种以虚拟拼装为主要手段的全过程全要素质量管控模式。同时将给出从钢结构加工质量检测到离线预拼装再到实时监测拱肋线形控制直至合龙的一体化钢箱提篮拱全过程管控流程和方法,结合相关质量规范提出质量控制指标并以工序质量能力评判和改进质量状态。以期在减少浪费的同时实现高效、精准的全过程动态管控,实现质量管控精益化、数字化以及全过程一体化,更加高效地实现质量目标,最终达到项目价值提升的目的。最后,将该方法应用于武汉某桥项目中,结果表明,该方法能有效提高钢箱提篮拱全过程质量管控的效率、精度及管控水平,对项目价值提升具有重要作用。本文对于其他大型钢构桥的质量管控具有一定的参考意义。
关键词:钢箱提篮拱 质量管控 精益建造 BIM 线形控制
Abstract
With the rapid development of municipal bridges, more and more complex steel structure bridges are constructed. Steel box arch bridges are widely used in municipal bridges due to the characteristics of light weight, high strength, large span capability and graceful shape, etc., and their high environmental adaptability is the reason that mostly used for cross-river bridges of urban . As the increasing challenges for design and span of steel box arch bridges, higher requirements are rendered for controlling the quality of bridge construction accurately and digitally, in which the quality of steel structure manufacturing is the base and the quality of arch rib shape controlling is a challenge. Though more bridge construction projects utilize BIM for quality controlling, a new method with more efficiency and accuracy is required to complement a dynamic control for the whole life circle.
With the base that lean construction theory could bring the increment to value of construction quality, and in view of the problems existing in the quality control of traditional steel box basket arches, this research will introduce lean construction concept, supported by BIM technology, 3D laser scanning technology and virtual assembly technology, build the base theory of lean construction of steel box basket arch process control model, forming a whole process total factor quality control mode with virtual assembly as the main means. At the same time, the process and method of the whole process management and control of the steel box basket arch from the detection of off-line pre-assembly to the real-time monitoring of the arch rib alignment control to the closure are given, besides, combine relevant quality specifications to propose quality control indicators and judge and improve quality status by process quality capability. In order to reduce waste while achieving efficient and accurate dynamic control of the whole process, and then achieve lean quality control, digitization and integration of the whole process, more effectively achieve quality objectives, and ultimately achieve the purpose of project value enhancement. Finally, the method is applied to a bridge project in Wuhan. The method can effectively improve the efficiency, precision and control level of the quality control of the whole process of the steel basket basket arch, which plays an important role in the project value enhancement. This thesis has certain reference significance for the quality control of other large steel bridges.
Key words: steel box basket arch quality control lean construction BIM linear control